500 MWh

Annual Production Capacity

Year 3 target

450+

Jobs Created

Direct employment in San Diego

$4.2M/year

Utility Cost Savings

100% energy independent operations

$280M

Revenue Target (Year 3)

Conservative projection

42%

Gross Margin Target

Industry-leading efficiency

5.8 years

Payback Period

Full investment return

The Opportunity

Market Disruption

$85B+ global energy storage market by 2027 (35% CAGR)
First utility-free battery manufacturing facility in North America
Strategic location in San Diego County with access to Mexico & West Coast markets
Vertically integrated from raw materials to finished systems including Guardian and ECHO batteries

Competitive Advantages

Zero utility costs = 12-15% cost advantage vs competitors
Carbon-negative manufacturing attracts premium contracts
Government incentives: IRA tax credits, manufacturing grants
Proven SunFusion technology platform with C-10 electrical contractor license #1053778

Environmental Impact & Sustainability

15,000 tons/year

CO₂ Reduction

Equivalent to 3,200 cars off the road

100%

Energy Independence

Zero utility dependence with solar & battery storage

95%

Water Recycling

Closed-loop water management

98%

Waste Diversion

Zero-landfill manufacturing practices

Manufacturing Facility Specifications

Site Details

Location: San Diego County Industrial Zone

Total Land: 50 acres

Building Footprint: 450,000 sq ft manufacturing

Office Space: 50,000 sq ft

Warehouse: 100,000 sq ft

Energy Infrastructure

Solar PV Array: 10 MW capacity

Battery Storage: 20 MWh Guardian System

EV Charging: 50 Level 2/DC fast charging stations

Annual Generation: 15,000 MWh renewable energy

Utility Connection: ZERO (100% independent)

Production Equipment

Battery Cell Production Line

Automated LiFePO4 cell manufacturing, 2 GWh annual capacity

BMS Assembly & Integration

Advanced battery management system production and testing with Daly BMS

Enclosure Manufacturing

IP67-rated waterproof housing fabrication with salt-tight construction

Quality Control Lab

UL 9540B certification testing facility

Fleet Operations

Vehicles: 75 Chevy Silverado EVs

Range per Vehicle: 400+ miles per charge

Annual Fuel Savings: $850K vs diesel equivalent

Charging Source: 100% solar-powered charging infrastructure

Annual Cost Savings vs Traditional Manufacturing Facility

$3.2M

Electricity Costs

Saved through solar PV generation

$850K

Fleet Fuel Costs

Electric vehicles vs diesel fuel

$150K

Maintenance & Fees

Reduced utility infrastructure costs

$4.2M / Year

Total Annual Operational Savings

Total Capital Requirement

$1.6 Billion

Phased deployment over 5 years with flexible funding options

Phase 1: Land Acquisition & Site Development (Year 1)

$400M

Secure 50-acre industrial site in San Diego County with zoning approvals

Comprehensive site assessment and environmental compliance

Infrastructure development: utilities, access roads, drainage

10MW solar photovoltaic array installation

20MWh Guardian battery storage system deployment

EV charging infrastructure (50 stations) for fleet operations

Phase 2: Manufacturing Facility Build-Out (Years 1-2)

$600M

Construction of 450,000 sq ft primary manufacturing facility

Advanced LiFePO4 battery cell production line (2 GWh capacity)

Battery management system (BMS) assembly and testing equipment

Guardian and ECHO product integration and quality control labs

Automated material handling and inventory systems

UL 9540B certification testing facility

Phase 3: Operations Launch & Market Entry (Years 2-3)

$350M

Full workforce deployment: 450+ employees across all departments

Fleet acquisition: 75 Chevy Silverado EVs for delivery and operations

Working capital for first 24 months of commercial operations

Sales and marketing infrastructure buildout

Product certifications and regulatory compliance achievements

Initial customer acquisition and first commercial shipments

Phase 4: Scale & Expansion (Years 3-5)

$250M

Production optimization and efficiency improvements across all lines

Capacity expansion: second production line deployment

R&D facility for next-generation battery technology development

Regional distribution centers for West Coast and national markets

Advanced automation and manufacturing technology upgrades

Strategic reserves and working capital for sustained growth

Investment Returns & Financial Projections

Year 3 Projected Revenue

$280M

Conservative market estimate

Year 5 Projected Revenue

$520M

With capacity expansion and market penetration

Gross Margin Target

42%

Industry-leading manufacturing efficiency

ROI Timeline & Financial Metrics

Full Investment Payback: 5.8 years

Break-even Point: Month 28

10-Year Projected IRR: 24-28%

Workforce & Organizational Structure

Manufacturing & Production

Average: $65K annually

285

Engineering & R&D

Average: $125K annually

45

Quality Control & Testing

Average: $75K annually

35

Sales & Marketing

Average: $95K annually

40

Corporate & Administration

Average: $105K annually

45

Total Workforce Employment

Direct employment impact in San Diego County

Annual Payroll: $38M

450+

Product Portfolio

Guardian Series Energy Storage

Residential & commercial energy storage systems with LiFePO4 chemistry

5kWh - 50kWh configurations • 16,000+ cycle life • IP67 waterproof submersible

ECHO Series Modular Batteries

Modular LiFePO4 battery modules for custom energy storage installations

2.56kWh - 5.12kWh modules • 16,000+ cycles • Daly BMS management

Industrial & Utility Solutions

Utility-scale and commercial energy storage systems

100kWh - 1MWh systems • Custom configurations • UL 9540B certified

Fleet & Logistics Operations

Electric Delivery Fleet 75 EVs

Chevy Silverado EV Specifications:

• 400+ mile range per charge
• 10,000 lb towing capacity
• Solar-powered charging infrastructure
• $850K annual fuel cost savings vs diesel

Distribution Coverage & Territory

• California & Southwest: Same-day delivery

• West Coast: 1-2 day delivery

• National coverage: 3-5 day delivery network

Global Energy Storage Market Opportunity

$85B

Global Market Size

By 2027

35%

Annual Growth Rate (CAGR)

2024-2027 projection

$22B

US Market Share

Fastest growing region globally

2.8%

Target Market Share

Year 5 growth objective

Target Market Segments

Residential Solar + Storage

Homeowners seeking energy independence with solar & battery systems

TAM: $12B annually • 28% market growth

Commercial & Industrial

Businesses reducing energy costs and grid demand charges

TAM: $31B annually • 42% market growth

Utility-Scale Projects

Grid stabilization and renewable energy integration systems

TAM: $38B annually • 38% market growth

Off-Grid & Remote Applications

Areas without reliable grid access or backup power systems

TAM: $4B annually • 22% market growth

Sales & Marketing Strategy

Direct Sales Channels

Enterprise sales team for commercial and utility-scale projects
Licensed C-10 contractor network for residential installations
Online configuration tools and direct-to-consumer ordering

Marketing Initiatives

Thought leadership content on utility independence
Case studies showcasing 100% green manufacturing
Trade show presence at Solar Power International
Strategic partnerships with solar installers

Year 3 Marketing & Sales Budget

$12M annually

Competitive Market Positioning

Competitive Feature	SunFusion	Competitor A	Competitor B
Annual Utility Costs	$0 (utility-free)	$3.2M/yr	$2.8M/yr
Carbon Footprint	Net Negative	Standard Grid Energy	Offset Credits Only
LiFePO4 Product Cycle Life	16,000+ cycles	10,000 cycles	8,000 cycles
Gross Margin Achievement	42%	28%	31%
Made in USA Manufacturing	✓ San Diego	Partial	Imported

60-Month (5-Year) Development & Growth Timeline

Year 1: Foundation & Infrastructure Build-Out Phase 1: $400M Investment

Land Acquisition: Secure 50-acre San Diego County site with all approvals

Site Development: Environmental assessment, utilities, roads, drainage

Permits & Compliance: Manufacturing, building, environmental licenses

Renewable Energy: 10MW solar PV system complete installation

Energy Storage: 20MWh Guardian battery system deployment

EV Infrastructure: 50 charging stations for fleet operations

Key Milestone: 100% utility-free infrastructure operational by end of Year 1

Years 1-2: Manufacturing Facility Construction Phase 2: $600M Investment

Building Construction: 450K sq ft manufacturing, 50K office, 100K warehouse

Equipment Procurement: LiFePO4 cell lines, BMS assembly systems

Installation & Integration: All manufacturing equipment and testing labs

Quality Systems: UL 9540B certification framework and lab setup

IT Infrastructure: ERP, MES, quality management systems deployment

Core Team Hiring: Engineering, operations, and management recruitment

Key Milestone: Manufacturing facility ready for production commissioning by end of Year 2

Years 2-3: Commercial Production & Market Launch Phase 3: $350M Investment

Production Trials: Initial battery product runs and validation testing

Certifications: UL, IEC, safety and energy storage approvals

Fleet Acquisition: 75 Chevy Silverado EV delivery vehicles

Full Workforce Deployment: Hire remaining 450+ employees

Sales & Marketing Launch: Channel partnerships, customer acquisition

First Customer Deliveries: Initial commercial product shipments

Key Milestone: Commercial production and revenue generation begins by Year 3

Years 3-5: Scale, Optimization & Market Expansion Phase 4: $250M Investment

Production Optimization: Efficiency improvements and cost reduction

Capacity Expansion: Additional production line deployment

R&D Facility: Next-generation battery technology development

Market Expansion: National distribution network buildout

Strategic Partnerships: Utility and commercial channel partnerships

Break-Even Achievement: Positive cash flow and profitability (Month 28 projected)

Key Milestone: Profitable scaled operations achieved

Year 1